Glass fiber corrugated tile machine / Flat FRP sheet production line
Flat FRP sheet production line is special made for manufacturing clear or color high light transmission FRP sheet. This production line adopts automatic loading coil, batching and automatic temperature control systems as well as automatic cutting system for trimming and cross cutting. The hauling speed is step-less variable drive. Those technologies make the production line to be of features such as high efficient productivity, automatic control, advanced processing technology and easy operation etc. Here are some finished product pictures for your reference:
Here is the Flat FRP sheet production line picture:
Processing procedures of Glass fiber corrugated tile machine:
Charging → Still pot →Batching →Mix →Impregnating →Elimination defects →Forming→Cooling →Curing →Hauling →Trimming →cross cutting→ inspection →end product Processing curve
II、Processing technology and procedures
1、Applying resin and fiberglass to the bottom film(impregnating station)
The resin, accelerator and catalyst are entered into the mixer through a proportional pump after accurate metering. The even mixed resin flows to the tightened bottom film to form a resin layer. The quantity of the resin applied to the film can be controlled through an adjustable scraping blade. Meanwhile, the chopped strand mat is laid on the resin layer for impregnating and then to speed up the impregnation through a heating zone. Another layer of anti-aging film is laid on the top of the mat, so that there will be a laminated ribbon of two layers of film and glass content in the between. A special device gets rid of the air bubbles in the ribbon and sets a required thickness.
2、Inspection section of Flat FRP sheet production line:
This section is a simple platform special for checking and removing those existing defects when the laminated ribbon passing through. 3、Mold and forming oven
The laminated ribbon formed a required wave shape through a set of molds and then entered into the forming oven. The hot air from the heat exchanger and exothermic heat released from resin curing, which make the laminated ribbon cured and shaped. 4、Cutting off
Cured FRP corrugated sheet is pulled off by haul-off machine into cutting system. It is trimmed into required width by a powerless shearing cutting device which is adjustable into required angle. And then, the sheet is cross cut controlled by a travel switch to cut the ribbon into required length. The cutting system adopts a device of bag dust filter to remove the dust removing device.
Environment and safety
There will be a little of exhaust, slag as well as noise during production, therefore, it is equipped with exhausting system in each section. The waste is removed by a device of bag dust filter. It is strictly prohibited to have fire in the factory building because many raw materials used in production are inflammable. Special attention must be paid to the dioxide which should be stored in cool and vent area due to its unstable features under sunlight. Additionally, please never to mix the accelerator and catalyst together. Otherwise, it will cause explosion. Moreover, there is emergency stop button in the machine to ensure a safe operation. Where Flat FRP sheet installation:
If you need this machine, please feel free to contact with us.
Email: roofingmachine@zhongtuocn.com
Whatsapp: +8615127755788 and +8613733275488
Charging → Still pot →Batching →Mix →Impregnating →Elimination defects →Forming→Cooling →Curing →Hauling →Trimming →cross cutting→ inspection →end product Processing curve
1、Applying resin and fiberglass to the bottom film(impregnating station)
The resin, accelerator and catalyst are entered into the mixer through a proportional pump after accurate metering. The even mixed resin flows to the tightened bottom film to form a resin layer. The quantity of the resin applied to the film can be controlled through an adjustable scraping blade. Meanwhile, the chopped strand mat is laid on the resin layer for impregnating and then to speed up the impregnation through a heating zone. Another layer of anti-aging film is laid on the top of the mat, so that there will be a laminated ribbon of two layers of film and glass content in the between. A special device gets rid of the air bubbles in the ribbon and sets a required thickness.
2、Inspection section of Flat FRP sheet production line:
This section is a simple platform special for checking and removing those existing defects when the laminated ribbon passing through. 3、Mold and forming oven
The laminated ribbon formed a required wave shape through a set of molds and then entered into the forming oven. The hot air from the heat exchanger and exothermic heat released from resin curing, which make the laminated ribbon cured and shaped. 4、Cutting off
Cured FRP corrugated sheet is pulled off by haul-off machine into cutting system. It is trimmed into required width by a powerless shearing cutting device which is adjustable into required angle. And then, the sheet is cross cut controlled by a travel switch to cut the ribbon into required length. The cutting system adopts a device of bag dust filter to remove the dust removing device.
There will be a little of exhaust, slag as well as noise during production, therefore, it is equipped with exhausting system in each section. The waste is removed by a device of bag dust filter. It is strictly prohibited to have fire in the factory building because many raw materials used in production are inflammable. Special attention must be paid to the dioxide which should be stored in cool and vent area due to its unstable features under sunlight. Additionally, please never to mix the accelerator and catalyst together. Otherwise, it will cause explosion. Moreover, there is emergency stop button in the machine to ensure a safe operation. Where Flat FRP sheet installation:
Email: roofingmachine@zhongtuocn.com
Whatsapp: +8615127755788 and +8613733275488
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