Fully automatic roofing sheet making machine

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When you need to make the roofing sheets by fully autoamtic production line or make large quantity roofing sheets, the following fully automatic roofing sheet production line will be the best option for you. This fully autoamtic roofing sheet is composed by the following elements: hydraulic decoiler, main roll forming machine and the fully automatic stacker.
This kind of fully automatic roofing sheet making machine could be used for any type drawing profiles like round wave, trapezoidal tiles, glazed tiles and others. In the following part, I will show more details about each part:
5T hydraulic de-coiler with coil car
●The feeding unit is mechanically separated from the rest of the production line
●Coil holder: hydraulic mechanism for securing the coiled steel in the device, suitable for the required coil weight;
●Steel coil width: 1250 mm;
●Internal diameter of coil: variable, from 460 mm to 560 mm
●Maximal out diameter:1250mm
●Maximum coil weight: 5000 Kg;
●Coil placement in the coil holder: hydraulic hoist;
●Pulling of steel from the coil to the pulling mechanism for the start: manual;
●Suitable of the pulling mechanism for all required thicknesses: included;
●Device preventing unwinding of the coil from the coil holder: included;
●Uncoiled metal compensator: included, assures even feeding at all production speeds;
●Oil cylinder dia:120mm
●Working speed: 0-15m/min adjustable
●Main motor power: 5.5KW AC motor
●Hydraulic power: 4kw
●Speed controlled by frequency converter brand: Yaskawa
●De-coiler should be with Loop control and hold down, and with baffle for forbid coil fall down
●The decoiler has 3 segments
●Color: Blue (or base on customer request)
●Quantity: 1

Photo of decoiler:

●Forming Section
●Material of the profile: GI or color steel
●Thickness range: 0.3-0.7mm
●Main motor power:5.5kw, AC motor, motor inside of main machine (Brand: Guomao of China)
●Machine Voltage, Frequency, Phase: 380 V, 50 Hz, 3Phase
●Roll station: about 18 stations （according the final design）
●Roller material: SAE1045 chrome plated surface with chrome,CNC,
●Shaft diameter: ￠70mm material: SAE1045 with quenching and tempering
●Machine roll forming speed: 12-20m/min (not include cutting time)
●Transmission: by chain, one inch, single line
●Roll former has leveling bolts in the base for adjust the leveling
●Machine base frame adopt H beam welding steel
●In the main roll forming machine have 2 buttons for urgency stop if happen any malfunction.
●Machine adopt metal wall as station
●Color of machine: Blue and yellow (or base on customer request)
●Quantity: 1
Reference picture for the wall structure:
●Post cutting system
●Profile transversal cutting device units allowing to cut the bent profile without damaging the metal coating and to assure a smooth cut included;
●Cutting after forming: Cut the sheet after roll forming to required length
●Uses one hydraulic cylinders for operation shall include a flow regulator to achieve a uniform lowering knife.
●Material of blade:Cr12, 58-62 HRC hardness
●Cutting power by hydraulic, 4KW
●Working pressure: 12Mpa adjustable
●Length measuring: Automatic encoder length measuring, brand: Omron
●The cutting sequence is also contained and controlled by the same PLC program
●Tolerance of length: +/- 1.5mm for each piece end product
●Quantity: 1
Photo of cutting:
●Auto stacker and transmission table
●Auto stakcer for reception of the cut profiles: included, allows free unloading of each cut profile and automatic placement on the stack of previously made products, total unit length after assembly – at least 12 meters;
●Stacking principle: the top sheet will not damage the sheet below, the profile of the sheet below will match the profile of the top sheet;
●Unloading of the finished products (moving of the stack of finished products from the production line): mechanic, it will be possible to pick the stack using a fork-lift or in a similar manner (fork-lift will be provided by customer).
●Take the sheet by air compressor, 5.5KW( provide by customer)
●Air cylinder swing arm size: 40mmx80mm
●Transmission power:4kw AC motor
●Stacker length in 12m, transmission table length in 25m
●Drive of transmission by 1.0inch double line chain
●Transmission roller: ASTM1045 with chrome, diameter of roller is in 80mm
●Carrying capacity: maximal 5000Kgs
●Length of capacity: 500-12000mm
●The maximal stacker height: 300mm
●Color: blue or base on customer request
●Quantity:one Photo of stacker and transmission table for reference:
Here is one of the fully automatic roofing sheets machine working video for your reference:
CONTACT US:
Email: roofingmachine@zhongtuocn.com
Whatsapp: +8615127755788 and +8613733275488

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