Unistrut 41x21 Slotted Hot Dip Galvanised Channel Roll Forming Machine

-
Unistrut 41x21 Slotted Hot Dip Galvanised Channel Roll Forming Machine could be used to make, Unistrut 41x21  slotted channnel, shadow channel, C channel in batch and the whole process is fully automatically.
Unistrut 41x21 Slotted and 21x21 of galvanized steel fixing Ω STRUT ensure speed and ease of installation, saving time and money in fixing and assembly operations in construction of electrical, industrial and civil. These elements of support are available with slotted steel Sendzimir zinc and hot dip galvanizing.
For the machine design, we use the gearbox as transmission to make sure the machine working steady and then not hurt the surface of the raw material. Normally we will use stainless or galvanized steel.

Here are some drawing profiles for your refernece:




In the market, there is plain C Slotted channel, and then just save the holes punching part.

In the following part, check paramters of the machine:

MACHINE COMPONENTS:
1Manualdecoiler1 Set
2Leveling Machine1 Set
3Roll Forming2 Set
4Hydraulic Cutting2 Set
5PLC Control System1 Set
6Hydraulic Station1 Set
7Run-out Table-(Un-powered)1 Set
1. Decoiler
3 Ton passive de-coiler with brake device
Outside diameter of coil: 550mm
Inside diameter of the coil: 450mm
2. Feeding and leveling rollers:
Rollers: 4 steps, leveling Rollers: 9pcs 
Diameter: 80mm
Leveling thickness: 3.5mm
Feeding speed: 20m/min 
Drive type: gear
Punching device 
1) Power: 60 tons mechanical press power with Pneumatic brake
2) 8 hole punching mold
3) Speeds: 60 times/min
3. Main forming machine :
1) Forming steps: 18 steps
2) Outer diameter: 70mm
3) Machine frame (type): memorial arch frame, Thickness of memorial arch frame: 30mm
4) Roller information:
A. Raw material: GCr12MoV
B. Quenched degree: 56-58°C 
5) Shaft material: 45# steel with heat treat and hard chrome plated on the surface
6) Main motor power: 18.5kw, Reducer ratio: 1:14, Reducer Type: Hardened reducer
7) With cooling device
4. Siemens control system with English 
1). PLC brand: Siemens
2). Transducer brand: Siemens
3). Automatic length and quantity measurement
4). Stop control switch, to ensure the safety of production 
5). Control station: Used to control product length and quantity, automatically cutting to length and stop when required quantity is achieved.
6). Error for length needs to be easy to adjust.
5. Gearbox transmission: Gearbox transport
A. Gear material: 42CrMo
B. Processing technical: hardening gear grinding processing
C. Gear lubrication system: automatic oil drip by computer control, oil drip time and amount can be controlled according the needs.
D.Gear cooling system: Automatic cooling circulation tank, which can guarantee not to exceed the gear temperature limit.
7. Non-stop hydraulic cutting device
1). Servo motor power: 5.5kw
2). Oil pump station 1 set
3). Cutter material: Cr12 mold steel with quenched treatment
4). Hydraulic cutting after forming, no distorting or wasting. High level safety factor.
There is a video for you reference.
If you want to know more about this machine, please feel free to contact with us.
Email: roofingmachine@zhongtuocn.com
Whatsapp: +8615127755788

Comments

Post a Comment

Popular posts from this blog

Solid Steel Shutter Machine of Rolling Forming for UK-Mode ZTAC11

-
Image
Solid Steel Shutter Machine of Rolling Forming for UK-Mode ZTAC11 is specailly designed for the UK market. Steel shutters are used to help prevent unauthorized access and vandalism to premises by adding an extra barrier between "outside" and whatever entrances they may be protecting. When open, the shutters provide an almost unobstructed aperture as the shutter and mechanism store above the doorway and out of the way. Furthermore, the doors are tough and have a long life with little maintenance required.  For the UK-Mode ZTAC11 drawing profile here for your reference:   For the Solid Steel Shutter matched elements like U channel guardrail, and the bottom slat, we also can make for you; in next ariticle I will share more information. Here mainly for the Solid Steel Shutter Machine of Rolling Forming for UK-Mode ZTAC11: Solid Steel Shutter Machine Introduction: 1.Gcr12 Mov roller material, equal to SKD11. Very hard, long time to use.  2.Hydraulic shearing with the ser
Read more

Slotted angle rolling forming machine

-
Image
Slotted angle machine allows you to make the slotted angle in batch by rolling forming principle. Slotted angle (also sometimes referred to as slotted angle iron) is a system of reusable metal strips used to construct shelving, frames, work benches, equipment stands and other structures. The name derives, first, from the use of elongated slots punched into the metal at uniform intervals to enable assembly of structures fixed with nuts and bolts, and second, from the longitudinal folding of the metal strips to form a right angle. Here are some drawing profile and finished product pictures for your reference: Sample in real: Slotted angle rolling forming machine design: The machine is composed by the following elements: Slotted angle usage: To construct items from slotted angle, items can be cut to size (some versions are marked to show the optimum points at which to cut the metal) using special slotted angle cutters or shears, and then fixed with nuts and bolts. Tension
Read more

Metal coil door frame roll forming machine

-
Image
Metal coil door frame roll forming machine Steel door frame machine is a good choice for strength and durability, the finished product of this machine is of the highest quality and high strength, offering a high level of security, These are some drawing profiles and finished production pictures: Hydraulic Punching hole, angle & forming in one production line with Computer Control System. Spot welding free, each corner has been pre-cut with a 45 mitre, giving a accurate fit There is a simple of drawing profiles for your reference: Here is one picture of finished product: According to this information, we advice you a machine as following: main parameters of this machine: 1) Machine frame: middle plate frame 2) roller material: GCr15MoV quenching treatment 58-60° 3) Main motor power: 11kw. 4) Hydraulic power: 4KW. 3) Voltage: 380v,50Hz,3 phase 4) Cutting blade: Cr12mov quenching treatment 58-62°. 5) Cutting tolerance: +/- 1.0mm, 45degree cutting system. 6) Drive: Chain
Read more