One C & U stud machine for many sizes

In morden society, the building is made in many new forms, so the buyilding purlines are designed in many types and sizes. But those special sizes are not popular in all and the productation rate is not so high. Meanwhile the factroy does not want to spend too much cost on those drawing profiles, they want to use one for all type stud and track making machine. Base on those need, our company developed new type One C & U stud machine for many sizes.

By this type machine, you just need to adjust some spacer or rollers and then you can make many different sizes and type drawing profiles. Taking the following drawing profiles for example, all those could be made by one machine.

From appearance, all those drawing profiles are different and then we can find some principle. 
Just some easy adjudtment, all those drawing profiles could be made by one machine.
For the machine design, please refer to the following machine pictures:
 
Here are some machine parameters for your reference:
DecoilerUsage: It is used to support the steel coil and uncoil it in a turntable way. Passive uncoil pulled by roll forming system
Loading capacity: 1.5TUncoiling width: 300mm
Inner diameter: 450-550mm
Feeding and levelingThis part will level coil to make sure it is neat clean and straight. Meanwhile the roller will punch dots at both side of the C channel.
Main MachineSize: 5500х1200х1400Weight t: 4.8 tons
Voltage:380V/50HZ3Phase(as customer's request)
Roller fixer : Guide columnFrame : middle plate welded
Memorial arch frame typeFrame thickness:25mm
Drive mode: gearMaterial of rollers: GCr12MoV
Material of shafts: 45# steel with tempering
Diameter of shafts: φ50mm Number of rollers :12 rollers 
Main power: 7.5kw 
Cycloidal planetary gear speed reducer
Punching hole and punching logoThis part will help you press your company logo on the finished products.
Power: hydraulic
Shearing machineMaterial of blades: Gcr12 quenched
Power supply : hydraulic power
Frame : Pillar style with rack & pinion system
Stroke switch : non-contact photoelectric switch
We will give 9 pieces of cutting balde for you to change to fix those different drawing profiles.
Hydraulic StationHydraulic motor Power: 5.5kw 
Hydraulic oil: 46# 
Components: The system includes a set of hydraulic tank, a set of hydraulic oil pump, and two hydraulic pipes. And three sets: one is for punching hole; one is for printing words and one for cutting. Sets of electromagnetism valves.
Electric Control SystemFeature:
1. Adopted PLC, transducer, touch panel from Delta Taiwan to ensure high speed with stability, precision and lifetime.
2.Other electric element are Delta
3. Equipped with movable switch, air break, radiator, transformer & electric leakage protector for operation convenience and safety.
Here are more detail pictures for your reference:


There is also a video for you to check.
We have so many informations about  this roll forming machines, if you want to know more, please feel free to contact with us.
Email: roofingmachine@zhongtuocn.com
Whatsapp: +8615127755788

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